FiberAlloy™ is the core of our process and the technology that our products are based on. The waste conversion process begins by collecting usable raw materials near ECOR facilities, before they enter regular waste systems. These materials are then sorted, graded, and prepared based on the type of panel that will be made.
Next, the materials go through a mechanical pulping process using rotating discs and screens to create the right pulp quality. This pulp is mixed with water in carefully measured amounts to trigger a controlled chemical reaction needed for production.
Raw materials are processed into usable feedstock via a mechanical pulping process using rotating discs and screens of varying specifications to achieve the desired properties for the pulp.
The pulp is then dispersed in water in precise quantities and at a
close tolerance in order to achieve a controlled chemical reaction
ECOR technology provides a natural catalyst for chemical changes to occur at the cellular level between cellulose, hemicellulose, lignin, proteins and amino acids.
Lignin acts as a natural glue or binder. The second most abundant substance in plants, Lignin increases mechanical strength and is what keeps trees vertical. With the precise amount of heat and pressure, the amorphous, rubbery nature of lignin and hemicellulose become realigned and cross-bonded onto the more crystalline-like structural portions of the cellulose molecule creating an interlocking, inter-diffusion of fibers
This process consists of a method that blends natural fibers with water to form a slurry. This mixture is then drained, pressed, and dried without the need for added chemicals or binders. The result is a clean, high-quality board that’s both durable and fully recyclable. The wet process offers a more sustainable alternative to conventional board manufacturing.
The dry process relies on synthetic glues, harmful chemicals, and high heat—leading to toxic emissions, poor indoor air quality, and boards that are hard to recycle or break down. It’s energy-intensive and contributes to long-term environmental harm.
